Non Conventional Machining Process Ppt Jun 2026

Employs a high-velocity jet of high-temperature ionized gas (plasma) to melt and blast away metal. In-Depth Analysis of Major Processes Electric Discharge Machining (EDM)

No tool wear; easily cuts complex shapes in non-conductive materials. Electron Beam Machining (EBM)

The hardness of the workpiece doesn't matter. A soft copper wire can cut through hardened steel. Complex Geometries: Non Conventional Machining Process Ppt

Capable of making complex, non-linear shapes that are impossible with traditional tools.

Zero thermal distortion makes it perfect for heat-sensitive aerospace materials. 4. Thermal Advanced Machining Processes Employs a high-velocity jet of high-temperature ionized gas

Comprehensive Guide to Non-Conventional Machining Processes Non-conventional machining processes—also known as advanced or unconventional machining—have revolutionized modern manufacturing. Traditional machining methods like turning, milling, and drilling rely on physical contact and a cutting tool that must be harder than the workpiece. However, the advent of exotic, high-strength, and brittle materials requested by aerospace, medical, and electronic industries exposed the limitations of traditional methods.

Machines high-strength alloys and fragile parts without damage. High accuracy and surface integrity. Enables micro-machining. Limitations Higher initial equipment cost. A soft copper wire can cut through hardened steel

Material is removed by erosion via high-velocity particles or fluids. Examples include Ultrasonic Machining (USM) , Abrasive Jet Machining (AJM), and Water Jet Machining (WJM).

: Uses a high-velocity stream of abrasive particles .